Industrial blades can be made from steel and various materials. But with a wide range of blades available, choosing the correct one for your task can make the difference between creating an adequate or professional cut.
Blades are available in different materials. One most used materials to make blades is titanium. Titanium alloy is a solid yet light material commonly used in industrial blades. Although titanium alloy is much harder than most steels, it can be quite brittle and doesn’t hold an edge very well.
Titanium alloy has excellent corrosion resistance, and its hardness makes it a popular industrial blade material. Hence, titanium blade have gained much popularity over steel blades due to their corrosion-resistant properties. It is strong and light in weight, but it is not stronger than steel.
Here, we present some tips for selecting suitable blades.
1. Type Of Material Being Cut
Usually, it would help if you had blades with different-shaped teeth for different materials. All the factors, such as toughness, hardness, sectional geometry, and materials type, contribute to the shape of the blade tooth.
Regular teeth are recommended for cutting all ferrous materials and general-purpose cutting operations. They tend to have a smooth, rounded gullet at the tooth’s base. It has been designed for general non-ferrous and softer metals, as well as plastics and wood.
The hook tooth form has a positive rake of around ten inches and a more bottomless gullet to help clear the swarf and cut material. Skip tooth blade configuration features a nearly flat neck to give a larger chip, making it ideal for cutting almost any softer material, such as plastics, wood, and smooth, non-ferrous metals, at higher speeds.
Variable pitch blades are used as an all-purpose and contouring blade type. The variable pitch blade has non-uniform distances between teeth and variations in tooth sizes. These are used primarily to reduce chatter and vibration when cutting tubular and other hollow sections.
As well as tooth form and pitch, the other major factor that affects how well a blade can cut through different materials is based on the ‘set’ of the tooth along the blade.
2. Teeth of The Blade
The teeth on an industrial blade can be configured differently to handle different cutting applications. A blade with a higher number of teeth per inch will provide a smoother, more precise cut, while a blade with fewer teeth per inch will be better for cutting through thick materials. The number of teeth on the industrial blade is crucial, with at least three on each material section being worked. When you require complex cuts or patterns, you’re making cuts that require extreme precision and accuracy. You’ll need to choose a blade with small teeth.
Raker tooth is based on a three-tooth sequence with a uniform set angle of the left set, straight set, and straight, though rows can run at a series of five or seven teeth. The raker tooth set can produce a smoother cut finish. Straight tooth. Straight tooth blades generally make narrower cuts in softer materials and are used when you need more precision.
In the case of an Alternate tooth, every tooth is set in an alternating sequence – left and right -and is used for quick removal of material when the finish is not that critical. Wavy tooth blade type features groups of teeth set to each side within the overall set pattern. The teeth have varying amounts of set in a tightly controlled design. The wavy set is typically used with fine-pitch products to reduce noise, vibration, and burr when cutting thin, interrupted applications.
3. Size and Thickness of The Material
The size and thickness of the material you will be cutting will also play a role in selecting the right industrial blade. A thicker or more significant fabric will require a blade with a larger cutting capacity.
4. Speed of Cutting Process and Cut Precision
You need to consider the cutting process’s speed: The speed at which you will be cutting will also affect the type of blade you should choose. If you need to make cuts quickly, choose a blade with a high cutting speed.
The precision of the cuts you make also plays a role in selecting the right industrial blade. If you need to make precise cuts, choose a blade with high accuracy.
5. Hardness and Durability of the Blade
Industrial blades can be expensive, so choosing durable and long-lasting is essential. It would help if you opted for a blade made of high-quality materials designed to withstand heavy use.
Hardness is an essential factor when choosing an industrial blade. Any blade that is too soft will dull quickly, and a blade that is too hard may be brittle and prone to break.
Bottom Line
Finally, if you follow these small and valuable tips and ensure that you have the right blade for the material, your project will have a professional finish. Other factors to consider include material thickness, teeth on the work, and cut complexity. Typically, thicker metals, plastics, or wood sections require saws with more prominent blades, while hard materials require saws with larger teeth. Consider the material you will be cutting: Different industrial blades are designed to handle specific materials, so it is essential to choose a blade that is compatible with the material you will be cutting. best guest post site
